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Zeolite Molecular Sieve Oxygen Making Machine PSA Style Intelligentize Control
Key words:
Nitrogen Generators, Air Compressors, Oxygen and Other Gas Processing Equipment
Category:
Product Description
Zeolite Molecular Sieve Oxygen Making Machine PSA Style Intelligentize Control
Product Description
1. Product Name: PSA Oxygen Generator
A full installation requires air compressor, refrigerated air dryer, filters, air tank, oxygen generator and gas buffer tanks.
2. Principle
PSA oxygen generator uses clean compressed air as raw material and zeolite molecular sieve (ZMS) as
sorbent, to produce oxygen gas with Pressure Swing Adsorption (PSA) technology in normal
temperature. Comparing with oxygen, nitrogen is preferentially adsorbed by ZMS while at high pressure.
ZMS releases adsorbed nitrogen at low pressure, which is called regeneration. The oil-free and
dust-free compressed air enters one of the two adsorption towers filled with ZMS. Nitrogen is
adsorbed ZMS micro pores and then retained and leaves oxygen as product gas. When ZMS in one tower is
saturated with nitrogen, the adsorption tower is depressurized and ZMS is regenerated for next cycle.
While one tower finishes the cycle, the other adsorption tower starts to work. With control on/off state
of the pneumatic valve by PLC, to separate nitrogen and oxygen gas, and create continuous flow of oxygen
with required purity.
3, Specifications
Oxygen Purity: 25%-97%±1
Oxygen Capacity: 1-1000Nm3/h
Oxygen Pressure: 0.1-0.5MPa
Oxygen Dew-point: ≤-40℃
We supply full installations but each component, and other optional supply like boosters, high
pressure compressors, oxygen cylinders or filling stations can also be bought separately.
Working Principle
Atmospheric desorption PSA oxygen generator use the clean compressed air as raw material,zeolite molecular sieve as the adsorbing material ,use the pressure swing adsorption principle to get the oxygen under normal temperature.According to the difference adsorbing capacity of oxygen,nitrogen up the zeolite molecular sieve surface,and the difference diffusion rate of oxygen,nitrogen under ZMS,through Programmable Controller control the sequencing valve open/close,complete Pressure adsorption ,Decompression desorption process,complete Separation of oxygen and nitrogen ,get the demanded purity oxygen.
Main characteristic
1. Use the man-machine interface,intelligentize control,operation easy,supply the qualified oxygen in short time.
2. High efficiency fill in ZMS,tighter,solid,longer usage life
3. Use Siemens , OMRON PLC control and Germany BURKERT pneumatic valve to change system automatically,working stable.
4. Pressure,purity,flow can adjustable,to satisfied customers’ requirements.
5. Whole sealing design,Structural tension ,beautiful appearance,save floor area
Technical data Application fields
Purity:90%±3 Widely used in non-ferrous metal Capacity:1-1000Nm3/h metallurgy,chemical industry,
Pressure:0.1-0.6Mpa cement produce,pulp,
Dew point:≤40℃ paper making,glass stoves
Waste water/gas treatment
Application scope
1. Medical.The generator can be set up to fill the hospital pipeline directly and use the filling ramp as a backup system. Oxygen cylinders can be filled simultaneously or during hours with low consumption.
2. Metallurgy: For anneal protection, agglomeration protection, nitrogenizing, furnace washing and blowing, etc. Used in fields such as metal heating treatment, powder metallurgy, magnetic material, copper process, metallic mesh, galvanized wire, semiconductor, etc.
3. Chemical and new material industries: For chemical material gas, pipeline blowing, gas replacement, gas protection, product transport, etc. Used in fields such as chemical, urethane elastic fiber, rubber, plastic, tyre, polyurethane, biological technology, intermediate, etc.
4. Electronic industry: For encapsulation, agglomeration, anneal, deoxidization, storage of electronic products. Used in fields such as peak welding, circumfluence welding, crystal, piezoelectricity, electronic porcelain, electronic copper tape, battery, electronic alloy material, etc.
Main parts of nitrogen generator
Project | Type | Quantity | Remark |
PSA adsorption tower | Professional design | 2pieces/10kg | Special pressure vessel manufacturer |
Molecular Sieve | MSC-3KT-172 | 3500kg | Takeda Japan |
Vortex airflow distributor | Professional design | 2 pieces | Technical Carbotech from Germany |
Self complement compact device | Professional design | 2sets | Jiangyin Tongyue |
single unit processing part | / | 1 set | SMC-Japan |
Sample pressure reduce valve | / | 1 piece | SMC-Japan |
Direct current 24V power | / | 1 set | Taiwan-Mingwei |
Pneumatic valves Pneumatic valves
|
DN100 | 5 pieces | Burkert Germany Burkert Germany |
DN50 | 4 pieces | ||
DN20 | 1 pieces | ||
Magnetic valve | 4V210-24V | 10 pieces | Taiwan Airtac |
Metal flow meter | LZZ-50 | 1 piece | Changzhou Shuanghuan |
Control system | TPC7062K | 1set | (color touch screen )Kunlun Tongtai |
Muffler | TY-500X | 1 set | Jiangyin Tongyue |
Pipe valve system | bprofessional produce | 1 set | Jiangyin Tongyue |
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